Tyson Foods Warns “Food Supply Chain Is Breaking”

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News feeds in April have been inundated with food supply chain disruption stories due to coronavirus-related shutdowns. At least a third of US meatpacking facilities handling hogs have shifted offline this month, other plants that process cows and chickens have also shuttered operations, forcing farmers to cull herds and flocks. This is because each plant closure diminishes the ability for a farmer to sell animals at the market, leaves them with overcapacity issues similar to the turmoil facing the oil industry. Only unlike oil where pumped oil must be stored somewhere (as one can’t just dump it in the nearest river) even if that ends up costing producers money as we saw last Monday when oil prices turned negative for the first time ever, food producers have a simpler option: just killing their livestock.

We previously explained what this imbalance has created: crashing live cattle spot prices while finished meat prices are soaring, which doesn’t just affect farmers but also consumers simultaneously and could spark a shortage of meat at grocery stores as soon as the first week of May.  

And in the starkest warning yet that high food prices could last for a long time, Tyson Foods warned in a full-page ad  in the New York Times on Sunday that the food supply chain is breaking.

“As pork, beef and chicken plants are being forced to close, even for short periods of time, millions of pounds of meat will disappear from the supply chain,” writes Tyson Chairman John Tyson.

Confirming the worst fears of American pork and bacon consumers, Tyson warned that supply shortages of its products will be seen at grocery stores, as at least a dozen major meatpacking plants close operations for virus-related issues. 

Brett Stuart, president of Denver-based consulting firm Global AgriTrends, calls the situation “absolutely unprecedented.” 

“It’s a lose-lose situation where we have producers at the risk of losing everything and consumers at the risk of paying higher prices.” 

Last week, Smithfield Foods, one of the top pork producers in the world, closed another operation in Illinois. That news came directly after Hormel Foods closed two of its Jennie-O turkey plants in Minnesota. Then it was reported over the weekend that major poultry plants across Maryland, Delaware, and Virginia had reduced hours because of worker shortages due to virus issues. And then on Sunday, JBS USA closed a large beef production facility in Wisconsin. 

“During this pandemic, our entire industry is faced with an impossible choice: continue to operate to sustain our nation’s food supply or shutter in an attempt to entirely insulate our employees from risk,” Smithfield said in a statement Friday. “It’s an awful choice; it’s not one we wish on anyone.”

Bloomberg’s map shows the latest closures of meatpacking plants: 

Even before the Tyson warnings, last week we cautioned that it was appropriate to label virus outbreaks at meatpacking plants as the “next disaster zones” of the pandemic. This wasn’t just because of workers and USDA inspectors were contracting the virus, and in some cases dying – but because food shortages could also add to social instabilities during a pandemic and economic crisis. 

The distress in the agricultural space has not been limited to just livestock. Dairy and produce farmers have had to dump or throw out spoiled products due to a collapse in demand for bulk products, mostly because of shifting supply chains with the closure of restaurants, cruise ships, hotels, resorts, education systems, and anyone else who is not deemed essential in a lockdown. 

What this means is that farmers who generally sell bulk products do not have the means at the moment to convert product lines into individual items for direct to consumer selling. This will take time for the conversion. So, in the meantime, with no customers, farmers have to dump. 

Politico has outlined some of this disruption: 

“Images of farmers destroying tomatoes, piling up squash, burying onions and dumping milk shocked many Americans who remain fearful of supply shortages. At the same time, people who recently lost their jobs lined up for miles outside some food banks, raising questions about why there has been no coordinated response at the federal level to get the surplus of perishable food to more people in need, even as commodity groups, state leaders and lawmakers repeatedly urged the Agriculture Department to step in.”

Tom Vilsack, who served as agriculture secretary during the Obama administration, put it this way: “It’s not a lack of food, it’s that the food is in one place and the demand is somewhere else and they haven’t been able to connect the dots. You’ve got to galvanize people.”

The immediate outcome of this food supply chain collapse will be even more rapid food inflation, hitting Americans at a time of unprecedented economic hardships with at least 26.5 million now unemployed since the pandemic struck the US.

And with a sharp economic recession, if not outright depression unfolding, more Americans are ditching grocery stores for food banks, putting incredible stress on these charities, which has forced the government to deploy National Guard troops at many locations to ensure food security to the neediest. 

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